Alltemated Inc. offers thermoforming capabilities for custom electrical insulation and other specialized applications. Our thermoforming processes allow us to form thermoformable materials such as Kapton® and Ultem™ into custom 3D shapes for Mil/Aero and other demanding applications.

Alltemated can thermoform custom-shaped insulators from sheet materials and provide finished embossed parts on reels with cardboard or plastic flanges. Our engineers work with customers to develop designs that meet specific application and production requirements.

Application max width: ~65mm
Max forming depth: Depends on the shape

Our thermoforming processes support a variety of projects, including prototypes, pre-production, small-production, and high-volume production. Alltemated’s Quality Department takes every measure to ensure that all specifications and requirements are met during the thermoforming production process.

• Insulation for transformers, capacitors, formed coil and magnet wire
• Wire and cable tapes
• Semiconductor components
• Flexible printed circuits

* Alltemated does not maintain stock inventory of thermoforming materials. Materials are sourced based on customer requirements and project specifications.

* If die-cutting is needed, it may need to be outsourced